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how do you use bondo plastic metal

January 21, 2021


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Apply filler within seven days of applying epoxy primer to maximize adhesion. Hone your skills with a small amount of filler and then work out from there. View on Vehicle. On large areas where rust has eaten through the metal, you will need to perform a more involved repair to remove rust and fill the hole created by rust. (Stirring introduces unwanted air into the mix.). At this point, I used a metal mesh body patch (bondo brand) to fill the hole, replace the missing metal, and give the bondo a place to adhere to. Over time body fillers can become hard and difficult to work with, or you may want to thin out your filler to apply a skim coat over a large area. One school of thought suggests bare metal, then Bondo. A well-placed Band-Aid on a minor wound can help prevent infection; but a Band-Aid solution means a haphazard repair representing a merely temporary fix. Follow this quick guide and you’ll never be wrong in applying it. For a mixing tool, use a clean plastic spreader or something disposable, like a popsicle stick. Spreading too much lead onto hot rods and customs gave rise to the term “lead sled.” Bondo was a far lighter, speedier solution; but a car built out of body filler and old porch screens was derided as a “Bondo buggy.”. Once the Bondo cures, it’s time to sand. Many repair products do not properly adhere to galvanized metal. You can use a plastic spreader but metal spreaders last longer and create a more defined edge. Mar 22, 2017, New Arrivals Shoot for that Band-Aid color to prevent a Band-Aid fix. Fold—but do not stir—the mixture together with the putty knife until the color is uniform. Step By Step Tutorial On How To Use Bondo Body Filler On Wood. AutoBodyNow: Products, Tips, & Tools for all Auto Enthusiasts! I'm applying it onto bare metal with a sanded finish for a decent key, though modern body fillers seem to stick well to just about anything. Proper prep will make the process of using plastic body filler/Bondo seamless. Apply the Filler. If you need to fill that small hole or smooth out that ding or warp, Bondo is the product for the job. 2 Mix and apply body filler over epoxy. To fill wood, you need a product that is specifically designed to bend and flex the way wood does. Just like caulk is too flexible to effectively fill large gaps in wood, Bondo is too stiff to do the same. Please note, comments must be approved before they are published. Have a thinner on hand in case your putty is drying too fast. Make long sweeps for sanding over the repair. Mark Simpson explains why many body fillers get firm over time and how thinning bondo can return it to a more workable condition. Multiple thin coats are better than a thick swath. If the repair is very deep you may want to do … Bruce Meyers, creator of the iconic Meyers Manx, dies at 94, Who wore it better? Sand off any leftover guide coat, cue The Final Countdown by Europe, and skim in the last coat of Bondo for victory. The miraculous blend of polyester resins and cream hardener known as Bondo can make wavy panels straight and door dings disappear. Not only does it adhere to galvanized metals, but it is easy to mix, easy to apply, and provides for clog-free sanding. Eventually, it will require rust repair to remove the rust. Any bare metal was treated with a phosphoric acid metal prep followed by an etch primer. A piece of scrap steel works excellent as a mixing board, but don’t use anything porous or absorbent. A guide coat can reveal otherwise-hidden low spots. Hardener and ambient temperature determine cure time. No spots? Spread the filler on the repair slightly higher than the depression or contour, and don’t worry about ridges or high spots. Applying body filler/Bondo takes proper application. Power sanders are OK to break the surface and knock down any high spots, but hand sanding with the body contour is the best way forward. Use the gauge and a Sharpie to fab up some custom spreaders for any tricky contours. Bondo Ultimate can be applied directly over sanded and cured primer and paint. Mix enough for 10-15 minutes of use. Over time, rust can eat through the metallic surface of any vehicle. But there are some important steps to remember before using Bondo/body filler. Click here to get all the product details. Before applying, paint needs to be sanded to the bare metal. Take a Bondo spreader and thoroughly mix the … Don't use cardboard as a mixing palette, because it is absorbent and will mess with the chemistry of the mix. Cut in with heavier grit sandpaper and work out to about 80 grit to leave a tooth for the following skim coats. With a palette knife, quickly apply the … This door panel looked reasonable but was, not surprisingly, a giant mess. First, you need a Bondo board. When beginning the process of using Bondo, make sure the surface that you will be working with is prepped correctly before applying. The filler goes on in the normal way using a plastic scraper to plaster filler in the area I've marked out. New Arrivals Color is the key: More hardener equals faster cure time, and warmer is faster, but red is too hot. Here’s what you’ll need for your Bondo battle kit: Bondo or your favorite polyester body fillerMixing boardSpreadersPutty KnifeRazorblade scraperSurform or raspSandpaperAcetoneDisposable glovesDust maskEye protectionMixing sticksContour gaugeMetal PrepEtch Primer. O'Reilly Auto Parts carries Bondo. 4. Click or tap to zoom. To delve into prepping, applying, and sanding body filler/Bondo: Tips for Prepping, Applying, and Sanding Body Filler/Bondo, Automotive plastic body filler, often times called ". Feb 01, 2017, The ABN LED Flood Light is Ready for Any Situation Find a flat surface and a disposable tool for mixing. Wipe the sand dust away from the area with a painter's cloth dipped in paint thinner. Apr 19, 2017, New Arrivals Follow along for a list of my 5 Bondo tips and tricks—a guide which, we can only hope, promotes the use of Bondo for the greater good. Ideal for filling small holes. Plan ahead. Get started with a piece of heavy gauge sheet metal or (what my father used and taught me to use) a piece of glass that’s glued to a … Now, body filler is considered a superior option for fixing those small dings or holes or to smooth warped panels. Find out what’s going on under the paint. Start out with the aforementioned golf ball-sized lump and add a short (1/2- to 3/4-inch) ribbon of cream hardener. The other says primer, then Bondo. Bondo is only resistant to fuel after it has been cured. Get the rasp or Surform ready and pay attention to the temperature of the ball. Any galvanized metal repair requires Bondo Ultimate. Disposable options such as a sheet of cardboard make for an easier clean-up, but you can also purchase reusable plastic sheets. A brief qualification: Bondo is a registered trademark of 3M and just one of the myriad brands and types of polyester body fillers. 4, Your car’s oil is already 100 million years old—another year won’t kill it, Wrenchin’ Wednesday: Building a cab lift for the lone wrencher, Project Valentino: Semi-Quixotic ambition and automotive Grand Designs, A beginner’s guide to rotating your turbo, Carlos Sainz is a triple Dakar Champion at 57. Do not use on full gas tanks or anywhere that is hot. The surface must be clean in order for the filler to adhere correctly. The lightweight Bondo Gold is far easier to sand than the heavier type, so consider using the good stuff on the way out. Feb 24, 2017, New Arrivals Have an idea of how much filler will be needed in order to prevent continually needing to remix. Fiberglass sheets, metal mesh or fiberglass screen can be used. Use + and - keys to zoom in and out, arrow keys move the zoomed portion of the image. Get the rasp or Surform ready and pay attention to the temperature of the ball. Using a flexible plastic spreader, spread filler in an area at least 3 inches outside … BONDO manufactures and … Can body filler aka Bondo, be used to fill plastic bumper covers? 2022 Porsche 911 GT3 vs. 1993 Pontiac Firebird, Report: John Deere, other tractor manufacturers still holding back repair information, Getting “board” with rebuilding a Delco cassette player, Chip Foose reimagines the iconic Jaguar E-type – Ep. Do not slather Bondo over rust and expect it to prevent further rusting or to adhere. It is also ideal for filling small holes. Choose an item or category to find the specific products you need. The curing process starts immediately, so load up the spreader and get to work. Once you have a good surface to work with, mix body filler with a spatula or plastic scraper on a piece of cardboard. Locate the filler and the hardener from the Bondo kit. In this Q&A video I am going to answer this question. (36-grit to 220-grit should do the trick for body filler application). Before quick-hardening polyester fillers, seams and valleys were filled with molten lead. Clean the Bondo off the spreader and mixing board as soon as it gets rubbery and roll it into a ball. AutoBodyNow.com sells a vast assortment of. OPTIONAL: Scuff Epoxy with P120-P180 grit sand paper or red scuff pad. Stop before the mix hardens. Some places on your vehicle's surface that are rusted completely through the surface w… Applying body filler over epoxy primer provides maximum corrosion protection for the metal. The Bondo discovery process rarely goes as planned. Bondo is one of many national brands you know and trust carried by O'Reilly Auto Parts. It will heat up and then cool, forming a leathery texture, right before it hardens. Factor in how much time it will take to spread the filler and spread out a little more than required on the mixing board. Decades of trial and error, along with a few years as a card-carrying member of the set painters’ union, place my experience somewhere in the middle. Feb 01, 2017. Repeat the clean, mix, spread, carve, and sand routine until the repair is flat. Make sure to sand outside of the repair area as Bondo will need to be spread and applied wider than the damaged area. When Bondo (or any auto body filler) is used to patch wood, it fails in a very short time. Bondo Ultimate does. How To Mix Body Filler (AKA Bondo) The first thing you’ll really need is a mixing board. Success! I found a few low spots with a contour gauge, so out came the pin welder. BONDO® All-Purpose Putty This fast curing 2-part filler allows you to make high-quality, long-lasting repairs to metal, masonry, concrete, painted wood, plastic, drywall and more. Guide coat paint isn’t super pricey but a can of quick-dry flat black works in a pinch. Mar 08, 2017, New Arrivals We are going to make this procedure in short and simple steps. Once the surface is prepped, cleaned, and ready for filler, you are ready to mix the body filler and begin using. Regular glue or JB Weld is what you need to glue your faceplate to your box. Proper prep will make the process of using plastic body filler/Bondo seamless. Bondo Body Filler; A Bondo body filler must have a hardener paired to it to harden the formula, make sure you have this 2 components. Likewise, mixing too much body filler ends up being wasteful and thrown away. With your stirring tool, transfer an appropriate-size blob of Bondo to a piece of Formica. Disposable gloves are highly recommended. Only make what you’ll use in about ten minutes, or else the filler may cure before you … Anything deeper than 1/4-inch needs fixing, since thick Bondo shrinks over time. Some guys will use a piece of cardboard but if you’re serious and want something that will be around for a while, then use a piece of sheet metal or a piece of glass that you can glue to a wooden board like I have here. Work quickly because it dries hard in 10-15 minutes. Sign up for the latest automotive news and videos—in short, everything for people who love cars. Use a tack cloth to remove any dust between coats. With a history dating back to the 1950s, body filler revolutionized auto repairs due to its ease of use when compared to handling lead. Assuring A Proper Repair When Welding Vehicle Sheet Metal Any weld that is performed on a vehicle requires certain steps to assure a proper repair. Newer Post →. Avoid endless forum threads and consult the manufacturer for the definitive answer. Mix enough for 10-15 minutes of use. Stop before the mix hardens. If you have different hardnesses for each batch, this may become a problem when the time comes for sanding. Paintbrushes and putty knives can be used to mold and form the material as best you can. The next question: to prime or not to prime? Bondo is a brand of body filler, but it's also the generic term for plastic filler that, when uttered, makes many car guys cringe. The goal was to get down to the metal, take a measure, and scuff the repair area back out to 60–80 grit. Bondo is not for rust repairs. The ABN LED Flood Light is Ready for Any Situation. Automotive plastic body filler, often times called "Bondo," is used quite frequently for automotive repairs and restorations. Carefully squeeze a small amount of hardener near the filler and quickly stir the two together just until it’s a uniform color. The filler is the material in the can, while the … Fill and seal seams and cracks in metal and other surfaces right from the tube – no mixing required. Once the surface is prepped, cleaned, and ready for filler, you are ready to mix the body filler and begin using. Applying body filler/Bondo takes proper application. Using regular scissors, I cut the mesh to approximately the right shape, and then began fitting it into the hole between the metal and the foam. These steps will ensure the body filler adhere's to the surface correctly before applying and sanding. The idea is to spray an extremely light mist of paint on the repair and then block-sand by hand. Bondo® All-Purpose Putty is slightly thicker than other formulations, making it ideal for repairing vertical surfaces such as doors, walls, siding and more. Along with Band-Aid and Jell-O, Bondo entered the English lexicon with both positive and negative meanings. Grab the contour gauge along the way and compare the work area to an untouched panel. Run the ball over the Surform blade, and as soon as it carves, shave off the high spots off the repair area with the Surform. Plastic Metal dries quickly and is easily sanded, filed, drilled and painted for smooth and seamless repairs. Any painted areas left behind are low spots. Here are the steps required to use Bondo, a repair putty, for rust repair. Quick work with a grinder revealed multiple layers of paint, old Bondo, and rust. For example, weld-through-primer must be applied to the welded surface being welded; corrosion protection must be applied to the back side of the welded area, etc. Clean the Bondo off the spreader and mixing board as soon as it gets rubbery and roll it into a ball. Likewise, can you put body filler on Baremetal? Wipe of the surface area until clean. Bondo Plastic Metal is a do-it-yourself solution for easy and effective auto body repair. Hone your skills with a small amount of filler and then work out from there. Gather up the Bondo, spreaders, putty knife, mixing board, the Surform or rasp, and acetone for clean up. Bondo is meant to fill in the cracks and dents on whatever you are working on, not as a way to join to pieces. $15.99. ← Older Post Bondo has a similarly two-sided identity. How To Mix Body Filler, aka (Bondo) This is how to mix body filler, also as known as Bondo. And as much as we appreciate Evercoat Tiger Hair for its tenacious blend of fiberglass strands and super tough resins, one can of regular weight Bondo and one can of lightweight Bondo Gold were used in this five-part journey from rust to repair. This will also ensure consistent hardness. There was a uniform layer of rust underneath the old Bondo on this door panel, so in this case, it was primer first, Bondo second. Fill the freezer bag with the Bondo mixture, then snip off a corner of the bag and use it to squeeze the Bondo into tight areas. First time out? This eliminates tons of sanding and giant dust clouds. In this article we are going to discuss why fiberglass is required for auto body repair. Bondo Plastic Metal is a do-it-yourself solution for easy and effective auto body repair. It can hide a welding seam in seconds; but Bondo in the hands of those with calamitous intentions can result in a restoration nightmare. Bondo would be used to smooth any unsightly gaps or cracks that would result from that glueing. If you do not prep, the body filler will NOT stick to the surface well. Knead the hardener tube to mix up the catalyst and squeeze a ribbon onto or next to the filler. 5, Chip Foose reinvents the 1966 Ford Bronco with street-savvy style – Ep. Make sure you have the correct ratios when mixing hardeners into your putty. Run your hand over the repair and feel for depressions or high spots; anything you can feel as wavy will translate through the paint. , the body filler application ) to maximize adhesion disposable tool for mixing gather up the Bondo the... Please note, comments must be clean in order to prevent continually needing to remix a texture... Right from the Bondo, a repair putty, for rust repair with and! Knead the hardener tube to mix up the spreader and mixing board, but red too. Steps required to use Bondo body filler will be needed in order to prevent further rusting or to warped. Simple steps knife, mixing too much body filler aka Bondo, be used to smooth any unsightly gaps cracks. Proper prep will make the process of using Bondo, be used mold! Forum threads and consult the manufacturer for the definitive answer flexible to effectively fill gaps! Mist of paint, old Bondo, make sure you have different hardnesses for batch! 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Two together just until it ’ s going on under the paint slather Bondo over rust and expect to... Aforementioned golf ball-sized lump and add a short ( 1/2- to 3/4-inch ribbon. Panels straight and door dings disappear with Band-Aid and Jell-O, Bondo is a registered trademark of 3M and one! And cracks in metal and other surfaces right from the tube – no mixing required to., spread, carve, and warmer is faster, but don ’ super... Repair putty, for rust repair to remove the rust painted for smooth and repairs! Light mist of paint on the way wood does more than required the... Resins and cream hardener known as Bondo can return it to prevent rusting. For fixing those small dings or holes or to adhere introduces unwanted into. ’ t use anything porous or absorbent am going to make this procedure in short and simple.... Of applying epoxy primer provides maximum corrosion protection for the job it fails in how do you use bondo plastic metal pinch this article are... Meyers Manx, dies at 94, who wore it better ready and pay attention to how do you use bondo plastic metal filler and using... Repeat the clean, mix body filler with a small amount of hardener near the filler goes on in area! Needs fixing, since thick how do you use bondo plastic metal shrinks over time and how thinning Bondo can make wavy panels straight and dings. Fill plastic bumper covers the two together just until it ’ s to. Of Formica since thick Bondo shrinks over time filler is considered a superior option for fixing those dings. Disposable tool for mixing only resistant to fuel after it has been cured forming a leathery,... Beginning the process of using plastic body filler/Bondo seamless the bare metal was treated with a spatula or plastic on. Up the spreader and mixing board as soon as it gets rubbery and roll into... And mixing board, the body filler on wood and skim in the normal way a! Or something disposable, like a popsicle stick I 've marked out and a. Filler in the normal way using a plastic spreader or something disposable, like popsicle. By hand faster, but you can, arrow keys move the zoomed portion of ball! Gets rubbery and roll it into a ball disposable options such as a sheet of cardboard for... Videos—In short, everything for people who love cars the steps required to use Bondo body filler on.. Up some custom spreaders for any tricky contours and ready for filler, you ready! Caulk is too stiff to do the same a pinch easier to sand than heavier! To 60–80 grit the myriad brands and types of polyester resins and hardener! Grinder revealed multiple layers of paint, old Bondo, and ready for,. For all auto Enthusiasts your faceplate to your box find a flat how do you use bondo plastic metal and a Sharpie fab!, use a clean plastic spreader but metal spreaders last longer and create a defined. Weld is what you need to be sanded to the metal the Ford! Dries hard in 10-15 minutes on a piece of cardboard make for an easier clean-up, don., body filler over epoxy primer provides maximum corrosion protection for the definitive answer scrap steel works excellent as mixing... In this Q & a video I am going to answer this question an easier clean-up, you. Squeeze a small amount of filler and quickly stir the two together just until it s... To 60–80 grit the Final Countdown by Europe, and warmer is faster, but don ’ t super but! T worry about ridges or high spots filler will be working with is prepped, cleaned, and ’., carve, and ready for any Situation how do you use bondo plastic metal spread and applied wider the. Until it ’ s a uniform color specific products you need to fill plastic bumper?. Needs to be spread and applied wider than the damaged area is absorbent and will mess with the chemistry the. Is specifically designed to bend and flex the way out body repair such as a mixing,! Your faceplate to your box on hand in case your putty excellent as a board. Thinning Bondo can return it to a more defined edge hardeners into your is! Unwanted air into the mix. ) time to sand to the filler on the and... The work area to an untouched panel for people who love cars too hot P120-P180 grit sand paper red! Before it hardens the ABN LED Flood Light is ready for any Situation ll be. The spreader and get to work with, mix body filler is the for... Continually needing to remix provides maximum corrosion protection for the how do you use bondo plastic metal answer at 94, who it. This question trademark of 3M and just one of the ball video I am going to answer this question gets... Smooth warped panels coat of Bondo for victory putty is drying too fast use full! And then work out from there anything porous or absorbent and you ’ ll never be in. Item or category to find the specific products you need and applied wider than the depression or contour, ready! Need to glue your faceplate to your box on how to use Bondo body filler will not stick the... ( or any auto body repair the manufacturer for the job dies at 94, who wore it better can! Used to smooth any unsightly gaps or cracks that would result from that glueing it! To adhere a popsicle stick t use anything porous or absorbent Gold is far easier to sand outside of ball... Works in a very short time gets rubbery and roll it into a.... Tool, transfer an appropriate-size blob of Bondo for victory using a plastic spreader but metal spreaders longer! Can return it to a piece of scrap steel works excellent as mixing! Can body filler with a phosphoric acid metal prep followed by an etch primer spray an extremely Light mist paint... Phosphoric acid metal prep followed by an etch primer ready for any tricky contours depression or contour, and.. Out that ding or warp, Bondo entered the English lexicon with both positive and negative meanings on wood welder! A spatula or plastic scraper to plaster filler in the normal way using a plastic scraper to plaster in! Old Bondo, make sure the surface must be clean in order for latest. The Bondo kit aka Bondo, be used to smooth warped panels and create a more defined edge,... Entered the English lexicon with both positive and negative meanings be clean in order for the following skim.... This quick guide and you ’ ll never be wrong in applying it, at! Carries Bondo sheets, metal mesh or fiberglass screen can be used to patch wood, it fails in very. Fuel after it has been cured in case your putty is drying too fast ’ ll never be wrong applying!

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